The premier manufacturing partner for innovative ingredients
The continued discovery of novel, bio-functional materials represents virtually limitless potential to advance health, nutrition and other targets in the food and feed industries. However, the ability to tap into the valuable properties and characteristics of these naturally sourced components depends on the preservation of their biological content–a manufacturing challenge requiring technologies and techniques that prevent deterioration and loss of functionality.
Ab E Manufacturing specializes in the process development and manufacturing of bio-functional ingredients. We provide solutions for:
Other bio-functional food and feed ingredients
Our core focus areas include: Drying, Encapsulation, and Specialty Egg Products.
In order to better protect and preserve food and feed ingredients, our team of highly trained production scientists employ innovative technologies, production systems and processes dedicated to retaining functionality:
State-of-the-art fluid bed drying, granulation, agglomeration and encapsulation systems
Pharmaceutical-grade equipment and processes applied to food and feed
Continuous processes for higher quality output and throughput
Processing of temperature-sensitive products
Narrow particle size distribution
Process flexibility that supports the drying and handling of challenging materials
Creative problem-solving approach to issues like: Flowability - Steam Pelleting Survival - Taste Masking - Rumen Bypass - Targeted Release - Moisture Protection
Ab E Manufacturing has the systems, processes, equipment and expertise to help confidently launch a wide variety of specialty egg products.
Drying of liquid egg products using advanced fluidized bed technology
Flexible production system to accommodate small-, medium- and large-volume projects
Inedible egg processing in a certified facility
Instantized, flowable product optimized for easy mixing and application
Egg cracking, separation, pasteurization and co-packing services
Pilot Scale + Commercial Production
Ab E Discovery has two integrated facilities utilizing consistent technology and manufacturing principles to ensure smooth tech transfer from R&D to scale-up.
2,000 sq. ft.
Proof-of-concept testing, formulation development
Small-batch, 1-10 kg
Batch and continuous processing
FDA-registered, cGMP compliant
Waterloo, WI (2019)
27,500 sq. ft.
Full-scale commercial manufacturing of product
Up to 8M lbs annually (with potential for expansion)
Anticipated SQF certification