Ab E Manufacturing

The premier manufacturing partner for innovative ingredients

 
 
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USING DRYING AND ENCAPSULATION TO PROTECT BIO-FUNCTIONAL INGREDIENTS

The continued discovery of novel, bio-functional materials represents virtually limitless potential to advance health, nutrition and other targets in the food and feed industries. However, the ability to tap into the valuable properties and characteristics of these naturally sourced components depends on the preservation of their biological content–a manufacturing challenge requiring technologies and techniques that prevent deterioration and loss of functionality.

Ab E Manufacturing specializes in the process development and manufacturing of bio-functional ingredients. We provide solutions for:

  • Enzymes

  • Probiotics

  • Antibodies

  • Egg-based products

  • Other bio-functional food and feed ingredients

Our core focus areas include: Drying, Encapsulation, and Specialty Egg Products.


ADVANCED ENCAPSULATION AND DRYING SOLUTIONS

In order to better protect and preserve food and feed ingredients, our team of highly trained production scientists employ innovative technologies, production systems and processes dedicated to retaining functionality:

  • State-of-the-art fluid bed drying, granulation, agglomeration and encapsulation systems

  • Pharmaceutical-grade equipment and processes applied to food and feed

  • Continuous processes for higher quality output and throughput

    • Processing of temperature-sensitive products

    • Narrow particle size distribution

  • Process flexibility that supports the drying and handling of challenging materials

  • Creative problem-solving approach to issues like: Flowability - Steam Pelleting Survival - Taste Masking - Rumen Bypass - Targeted Release - Moisture Protection

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SPECIALTY EGG PRODUCT SOLUTIONS

Ab E Manufacturing has the systems, processes, equipment and expertise to help confidently launch a wide variety of specialty egg products.

  • Drying of liquid egg products using advanced fluidized bed technology

  • Flexible production system to accommodate small-, medium- and large-volume projects

  • Inedible egg processing in a certified facility

  • Instantized, flowable product optimized for easy mixing and application

  • Egg cracking, separation, pasteurization and co-packing services


 
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Pilot Scale + Commercial Production

Ab E Discovery has two integrated facilities utilizing consistent technology and manufacturing principles to ensure smooth tech transfer from R&D to scale-up.

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Madison, WI
2,000 sq. ft.

Proof-of-concept testing, formulation development

Small-batch, 1-10 kg

Batch and continuous processing

FDA-registered, cGMP compliant

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Waterloo, WI (2019)
27,500 sq. ft.

Full-scale commercial manufacturing of product

Up to 8M lbs annually (with potential for expansion)

Continuous processing

Anticipated SQF certification